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ASTM A691 Cr-Mo Alloy Steel SAW Pipes Manufacturer, Supplier & Exporter — Inox Steel India

Inox Steel India is a leading manufacturer and exporter of ASTM A691 Cr-Mo Alloy Steel SAW Pipes, engineered specifically for high-temperature, high-pressure, and high-stress environments. These pipes are widely used in power plants, boilers, refineries, petrochemical units, steam pipelines, and hydrogen/chemical processing systems.

ASTM A691 pipes are manufactured using submerged arc welding (SAW) of chromium-molybdenum alloy steel plates, followed by normalizing, tempering, or quench & temper heat treatment depending on the grade. They offer exceptional resistance to:

  • High temperature creep
  • Thermal fatigue
  • Steam oxidation
  • Hydrogen attack
  • High-pressure flow
  • Corrosive hydrocarbons

These qualities make A691 pipes indispensable for critical process systems where operational safety & reliability are non-negotiable.

Table of Contents

What Are ASTM A691 Cr-Mo SAW Pipes?

ASTM A691 defines Submerged Arc Welded (SAW) pipes manufactured from Cr-Mo alloy steel plates, used where extreme heat and pressure performance is required.

Key Characteristics:

  • Designed for temperatures up to 650°C
  • Excellent creep strength
  • High resistance to hydrogen embrittlement
  • Superior weld integrity due to SAW process
  • Suitable for large-diameter & heavy-wall piping

These pipes are essential for superheaters, reheaters, steam headers, boiler piping, refinery heaters, and petrochemical process lines.

Types of SAW Pipes We Manufacture Under ASTM A691

✔ Single SAW Welded Pipes
Standard SAW longitudinal weld for general high-temperature use.

✔ Double SAW Welded Pipes
Internal + external SAW welds → maximum weld integrity.

✔ Heat-Treated SAW Pipes

  • Normalized (N)
  • Normalized & Tempered (N&T)
  • Quenched & Tempered (Q&T)
✔ Heavy-Wall SAW Pipes
For extreme pressure and temperature service.

✔ 3LPE / Epoxy Coated SAW Pipes
For buried pipelines or corrosive environments.

Cr-Mo Alloy Steel Grades Used in ASTM A691 Pipes

Grade Composition Highlights Typical Use
1-1/4Cr–1/2Mo Good creep resistance Steam & boiler lines
2 1/4Cr–1Mo Better oxidation & strength Hot hydrocarbon service
5Cr–1/2Mo Superior corrosion resistance Refinery heaters & reactors
9Cr–1Mo Exceptional high-temp strength Superheaters, HRSG, hydrogen lines

The presence of chromium (Cr) improves oxidation & corrosion resistance, while molybdenum (Mo) enhances creep strength and high-temperature durability.

Key Features & Advantages

  1. Withstands high temperatures (500°C–650°C)
  2. High resistance to oxidation & hot corrosion
  3. Superb creep strength for long-term durability
  4. Hydrogen attack resistant (Cr-Mo)
  5. High-strength SAW weld with deep penetration
  6. Suitable for heavy-wall, large-bore pipeline systems
  7. Ideal for boilers, high-pressure steam lines, and refinery heaters
  8. Available in multiple heat-treated conditions

Manufacturing Process of ASTM A691 SAW Pipes

1️⃣ Alloy Steel Plate Selection
High-grade Cr-Mo plates tested for chemistry & mechanical properties.
2️⃣ Edge Beveling & Preparation
Uniform edges allow deep penetration during welding.

3️⃣ SAW Welding (Submerged Arc Welding)

  • Flux-covered weld
  • Perfect shielding
  • No spatter
  • Deep penetration
  • Smooth, high-quality weld seam

4️⃣ Heat Treatment
Depending on grade & service:

  • Normalized
  • Normalized & Tempered
  • Quenched & Tempered
5️⃣ Weld Testing (NDT)
RT (Radiography), UT, and MPI performed as required.

6️⃣ Hydrostatic Pressure Testing
Guarantees pressure integrity and leak-proof performance.

7️⃣ Final Inspection & Marking
Size, grade, class, heat number, ASTM A691 marking.

Applications of ASTM A691 Cr-Mo SAW Pipes

Power Generation

  • Superheated steam lines
  • Boiler feedwater lines
  • HRSG systems

Refineries

  • Heater coils
  • Hydrocracker piping
  • Hot hydrocarbon transport lines

Petrochemical Plants

  • Hydrogen lines
  • Reformers
  • High-stress piping systems

Chemical Industry

  • High-temperature corrosive media
  • Acid gas service

Oil & Gas

  • Hot fluid transport
  • High-pressure transmission pipelines

Industrial Boilers

  • Reheater lines
  • Main steam piping
  • Creep-resistant pipelines

Technical Overview of ASTM A691 Cr-Mo Alloy Steel SAW Pipes

ASTM A691 covers Submerged Arc Welded (SAW) alloy steel pipes manufactured from Cr-Mo (Chromium-Molybdenum) plates for use in high-temperature, high-pressure, and high-stress environments. These pipes are essential for critical pipelines where creep resistance, thermal stability, and weld integrity are mandatory.

Cr-Mo SAW pipes offer excellent performance in:

  • Superheated steam
  • Hot hydrocarbons
  • High-pressure boilers
  • Reactor systems
  • Hydrogen-rich environments

Inox Steel India manufactures fully certified A691 pipes with complete NDT, heat treatment charts, RT films, and mechanical test records, ensuring unmatched engineering reliability.

Parameter / Property ASTM A691 Cr-Mo Alloy Steel SAW Pipes Standard Requirements – ASTM A691
Material Type Cr-Mo Alloy Steel Alloy Steel SAW Pipes
Manufacturing Standard ASTM A691 ASTM A691
Manufacturing Process SAW (Submerged Arc Welded) Mandatory SAW welding
Grades Available 1-1/4Cr–1/2Mo, 2-1/4Cr–1Mo, 5Cr–1/2Mo, 9Cr–1Mo All Cr-Mo grades
Heat Treatment Normalized, Tempered, Quenched & Tempered As per grade requirements
Applications High temp & pressure service Boiler, header, steam & refinery pipelines
Weld Integrity High-strength SAW weld Deep penetration weld
Mechanical Strength (TS) ~485–655 MPa (grade-dependent) As specified in ASTM
Yield Strength (YS) ~275–450 MPa As per grade
Temperature Resistance 500°C–650°C Suitable for high temp service
Corrosion Resistance Excellent in hot fluids, steam Depends on Mo and Cr content
OD Range 16” – 60” (Custom) Large-bore piping
Wall Thickness SCH 20 – SCH 160 / Heavy Wall As per specification
Testing Requirements RT/UT, Hydro, Hardness, Impact Mandatory NDT + Destructive tests
Coating Options Black, Painted, Epoxy, 3LPE Optional
Typical Industries Power, Petrochemical, Refineries High-temp pipelines
Documentation MTC 3.1/3.2, RT films, HT charts Required
HSN Code 7305 / 7306 SAW Alloy Steel Pipes

Grades & Specifications We Supply

Cr-Mo Alloy Steel Grades Under ASTM A691

  • 1-1/4Cr – 1/2Mo (Grade 11)
    For moderate high-temperature service & steam applications.
  • 2-1/4Cr – 1Mo (Grade 22)
    For boilers, HRSG units, furnace piping & hydrocarbon service.
  • 5Cr – 1/2Mo (Grade 5)
    For refinery heaters, reactors & corrosive hot fluids.
  • 9Cr – 1Mo (Grade 91)
    Designed for extreme high-temperature service, superheaters, hydrogen lines.

Heat Treatment Conditions

  • N — Normalized
  • NT — Normalized & Tempered
  • Q&T — Quenched & Tempered (highest strength)

Engineering Selection Guide — Grade vs Application

Grade Temperature Range Best Used For
1-1/4Cr–1/2Mo Up to ~500°C Steam lines, moderate temp service
2-1/4Cr–1Mo Up to ~600°C Power plants, boilers, HRSG, refinery piping
5Cr–1/2Mo Up to ~620°C Hot hydrocarbon service, heater tubes
9Cr–1Mo (Grade 91) Up to ~650°C Superheaters, hydrogen lines, high-stress pipelines

Rule of Thumb:
More Mo = better high-temperature & creep strength
More Cr = better oxidation & corrosion resistance

Dimensional Range

Parameter Capability
Outside Diameter (OD) 16” – 60” (Custom up to 80”)
Wall Thickness SCH 20 – SCH 160 / Heavy-wall custom
Length 6 m / 12 m / Long-length
Weld Type Submerged Arc Welded (SAW)
Heat Treatment N, NT, Q&T
Ends Bevelled / Plain
Coatings Black, Painted, Epoxy, 3LPE/3LPP

 Price Range (Indicative)

Grade Price (INR/kg) Price (USD/kg)
A691 1-1/4Cr–1/2Mo ₹ 110 – ₹ 160 $ 1.60 – $ 2.30
A691 2-1/4Cr–1Mo ₹ 140 – ₹ 190 $ 1.95 – $ 2.75
A691 5Cr–1/2Mo ₹ 160 – ₹ 225 $ 2.20 – $ 3.20
A691 9Cr–1Mo (Grade 91) ₹ 210 – ₹ 300 $ 3.00 – $ 4.10
Q&T Heat Treatment Addon +₹ 12 – ₹ 35 +$ 0.18 – $ 0.50
3LPE/3LPP Coating +₹ 20 – ₹ 45 +$ 0.25 – $ 0.60

Prices depend on OD, thickness, grade, heat treatment, testing level & documentation.

HSN Code

7305 / 7306 — Alloy Steel SAW Pipes

Testing & Quality Assurance

✔ Mandatory Tests (ASTM A691)

  • Radiography (RT) – Full or Spot depending on Class
  • Ultrasonic Testing (UT)
  • Hydrostatic Pressure Test
  • Hardness Test
  • Tensile & Yield Test
  • Flattening / Bend Test
  • impact Test (if specified)

✔ Additional Tests (On Request)

  • PWHT records
  • Microstructure analysis
  • Ferrite number
  • Hydrogen resistance testing

✔ Documentation Provided

  • MTC EN 10204 3.1 / 3.2
  • RT Films
  • UT Reports
  • Heat Treatment Charts
  • Weld Maps
  • Dimensional Inspection Sheets

✔ Third-Party Inspection (TPI)

SGS • BV • DNV • TÜV • Lloyd’s Register

Export Coverage

Inox Steel India exports ASTM A691 SAW Alloy Steel Pipes to:

Middle East:

  • Saudi Arabia, UAE, Qatar, Kuwait, Oman

Africa:

  • South Africa, Egypt, Nigeria, Kenya

Europe:

  • UK, Germany, Italy, France, Netherlands

Americas:

  • USA, Canada, Brazil, Mexico

Asia Pacific:

  • Singapore, Indonesia, Malaysia, South Korea

Used in:

  • Power Generation
  • Oil & Gas Refineries
  • HRSG & Boiler Plants
  • Petrochemical Industries
  • High-Temperature Pipelines
  • Hydrogen Processing Systems

Why Choose Inox Steel India for ASTM A691 Cr-Mo SAW Pipes?

High-temperature and high-pressure pipelines demand deep-penetration weld strength, creep resistance, heat stability, and strict metallurgical control. Inox Steel India delivers ASTM A691 pipes that meet global engineering standards for critical installations.

✔ Why Engineers & EPC Companies Trust Us:

  1. 100% compliance with ASTM A691
  2. High-integrity SAW welds with full penetration
  3. Supplied in 1-1/4Cr, 2-1/4Cr, 5Cr, 9Cr (Grade 91)
  4. Heat-treated (N, NT, Q&T) for maximum mechanical strength
  5. Heavy-wall, thick-section pipes for high-pressure service
  6. Suitable for temperatures up to 650°C
  7. Complete documentation (RT films, UT reports, HT charts, MTC)
  8. Export-grade finishing & coating (Black, Epoxy, 3LPE/3LPP)
  9. Precise dimensional control & superior weld quality
  10. Global export capability with safe logistics

Inox Steel India is considered one of India’s most reliable suppliers of Cr-Mo alloy steel SAW pipes for mission-critical installations.

Industries & Applications

Power Plants & HRSG Systems

  • Superheater & reheater pipelines
  • Steam headers
  • Boiler main steam lines
  • Economizer & hot fluid lines

Refineries & Petrochemical Units

  • Hot hydrocarbon pipelines
  • Reactor inlet/outlet lines
  • Fired heater coils
  • Hydrogen-rich environments

Refineries & Petrochemical Complexes

  • High-temperature reactors
  • Fractionation units
  • Heater/boiler connections
  • Hydrogen & hydrocarbon lines

Chemical & Fertilizer Industries

  • Acid gas pipelines
  • High-temperature corrosive service

Industrial Boilers

  • HRSG headers
  • Reheater piping
  • Creep-resistant pipelines

High-Stress Engineering Systems

  • Long-distance pipelines
  • High operating temperature systems
  • Structural use in high-load zones

ASTM A691 is chosen where reliability, temperature resistance, and long-term creep strength are engineering priorities.

Packaging & Export Handling

Large-diameter Cr-Mo SAW pipes require careful handling and secure packaging.

✔ Standard Packing

  • Steel-strapped bundles
  • Black/painted finish
  • Grade & heat number marking
  • End caps for protection

✔ Heavy Industrial Packing

  • Wooden saddles
  • Bevel protectors
  • VCI anti-corrosion wrapping

✔ Export Grade Packing

  • Moisture barrier packaging
  • 3LPE/3LPP coated pipes wrapped with protective film
  • Container securing with wooden blocks & steel bracing

✔ Ports of Dispatch

JNPT • Mundra • Hazira • Chennai • Vizag

Contact Inox Steel India

Looking for ASTM A691 Cr-Mo Alloy Steel SAW Pipes for boilers, power plants, refineries, petrochemical units, or high-temperature pipelines?

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

→ Grade 22 (2-1/4Cr–1Mo): For boilers & refinery service up to ~600°C
→ Grade 91 (9Cr–1Mo): For superheater & ultra-high-temperature service (~650°C)

→ Yes — Q&T pipes are supplied for high-stress applications.

→ Up to 60” standard, 80” custom.

→ Yes — 3LPE, 3LPP, FBE, and epoxy coatings available as per project specification.

→ Yes — full QA documentation is supplied.

We offer engineering-grade pipes with full testing reports & global delivery.